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900 PVC water pipe (not drain pipe) is the "correct" diameter for the console. |
Routing
a recess on the edge to give the console the look of rolled sheet
metal. |
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Paper is nice but brass in much better. |
Sandwiching the brass plate between wood, adds control when cutting on a scroll saw. I used 11 gauge brass to get a substantial look. |
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Brass console face before clean-up and detailing. |
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Machined 1/2 inch half spheres made great rivets if they are ground down a bit. These have a 1/8 ips tap. They are available with a 8-32 and 1/4-20 tap ( at much greater expense) but the thinner wall grinds easier, faster and with less heat. |
Grinding the spheres |
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The half spheres are ground down to between .2 and .205 inches. This gives them the look of real rivets and adjusts the diameter to the "correct" size. |
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Spun aluminum dish. |
Sanding "spinning lines" out of dish. |
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The
Time Machine Project © 1998 Don Coleman
Web Site © 1999 Don Coleman
Web site created by Don Coleman
3727 W. Magnolia Blvd. #240
Burbank, CA 91505